Fast and accurate volume measurement, drones in mining

The reason why nearly half the largest mining companies use Pix4Dmapper software as part of their mining workflow.

Drone photogrammetry for stockpile measurement

Of the biggest 40 mining companies announced in PWC’s mining report, nearly half of them use drone photogrammetry software (Pix4Dmapper) as part of their mining workflow.

Managing stockpile inventory, that is, finding a solution for accurate volume measurement and easy inventory management, is one of the biggest challenges in the mining industry.

These top mining companies claim that by applying the photogrammetry workflow with Pix4Dmapper, they can achieve measurement accuracies of around 2-5% for their stockpile volumes.

Why use drone photogrammetry for stockpile volume measurements?

High-resolution images give you more details of the mapped stockpiles

When it comes to stockpile volume measurements, stockpiles do not conform to a perfect shape. A photogrammetric survey with a fine ground sampling distance (GSD, which indicates the actual distance each pixel represents) is able to better describe irregular stockpiles in detail.

Horizontally, high-resolution photogrammetric results create more precise stockpile models, and thus better volume measurement accuracy than ones interpolated from certain measured points.

Vertically, they lower the uncertainty in Z values, which is proportional to the resolution. For example, flatter stockpiles will benefit more from a high GSD than taller stockpiles.

Volume measurement of the same stockpile in the data sets of mining operations
Volume measurement of the same stockpile in the data sets of (Left) GSD=2 cm (Right) GSD=20 cm.

Larger uncertainty in vertical direction in low GSD data sets

Pix4Dmapper allows you to adjust the reference base above which you want the volume to be measured

Why is setting a precise reference base important for getting accurate volume measurement? Imagine we have a 10-meter-tall crushed gravel stockpile in a cone shape, with a 45° angle of repose:

volume-stockpile-measurement-pix4dmapper-pix4d
The bottom 2 meter section occupies 48.8% of the entire stockpile volume, while the top 2 meter section occupies only 0.008%.

The error of the height values will have much more influence for the bottom flat part than the tip. This also explains how important to well-define the base surface is in order to obtain an accurate volume measurement.

Typically, there are several types of stockpiles

Standard stockpile is the most generic stockpile type. It is constructed with basic bucket loading and dumping techniques. boundary-all-visibleData set source: courtesy of Geomatic Development

Ramp stockpile is constructed high, with a narrow ramp, and is optimal for storing a large amount of materials in a very limited area. ramp-stockpile-pix4d-pix4dmapperData set source: courtesy of Geomatic Development

Bin stockpile is a common stockpile type. Materials are stored in a row of three-sided bins, with enclosures consisting of a hard floor and walls. It is the best solution to keep different materials separate. between-wallsData set source: courtesy of Geomatic Development

Precise volume measurement in Pix4Dmapper

In addition to generating precise 3D models for the purpose of measurements, Pix4Dmapper performs accurate stockpile volume measurements because of its ability to customize base surfaces.

The software provides 6 different base surface-defining options in its volume management module; for more complicated conditions, users can import their own base surface (or ground-surveyed points which form the base surface) and use them as a base to calculate stockpile volumes.

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